10 Tips To Enhance Order Picking Productivity- Sellershub.io

Order Picking

How Can Warehouse Management Enhance Orders Picking Productivity?

Order processing has a direct influence on your warehouse operations. As well as an indirect impact on other aspects of your company. The pace with which your order pickers work may either keep your warehouses on target for order fulfillment or cause wrinkles in your timetable. Customer satisfaction is affected by the outcomes of your orders pickers’ job. Nobody loves getting the wrong items or getting too little of what they purchased.

According to a short survey of 500 consumers, 54 per cent of those who returned a purchase did so because the vendor received the incorrect product. Your reverse logistics system is already being put to the test. The average return rate for internet purchases is around 20%. You must do everything possible to reduce costs to maintain your business margins strong.

Best Order Picking Productivity Practices & Strategies:

Following are the few tips to enhance order picking productivity and come to know how warehouse management improve order picking productivity & efficiency.

One Of most Frequent Order Picking Objectives:

Order fulfillment is, indeed, the aim of order selection. However, most warehouse managers aspire towards a few common internal order selecting targets. Your staff will be more productive, effective, and healthier as a result of these objectives. They also help you to choose more efficiently. All of these objectives contribute to a more efficient (and lucrative) warehouse.

  • Reduce the amount of time you spend travelling:

A portion of an orders picker’s time is spent moving from one product to another. With excellent purpose, many management teams attempt to enhance this moment. Much of the warehousing technologies used in selecting aids the pickers in moving from one location to another. Selecting route optimization techniques are provided by innovative warehouse management systems to enhance pickers’ walking paths.

  • Reduce Pick Inaccuracies:

You won’t have to put that product back in the cupboard when your client returns it if you minimise choosing faults on the front end. The order return procedure (receiving an item from a client and transferring it to your warehouse) can be expensive.

  • Reduce Injuries:

Pickers are more susceptible to musculoskeletal problems as a result of their work. Workers in warehouses had the second-highest number of Musculoskeletal disorder. Workplace turnover is exacerbated by accidents. You also have a lot more unpredictability in your everyday operations as a result. There are fewer individuals available to accomplish the same amount of work when workers are unavailable.

Techniques of Material Handling:

Adding extra workers is a temporary solution while business is flourishing. Managing continuous improvement is important to a well-functioning warehouse as client demand grows. It’s simpler to avoid bottlenecks, ensure correct orders, and meet customer expectations for shipping timeframes if you use the appropriate techniques.

Your order selection techniques are an essential factor to consider. For small firms, simple approaches work well, but as your company expands, you’ll need to think about more effective ways of warehousing, classifying, selecting, and packaging your warehouse’s items. Using the most complex order selection approach isn’t always the best option.

Choose to Order:

Picking to order, often known as “discrete order picking” or “picking by SKU,” is the most basic order picking approach. In essence, an employee receives a list of orders and wanders through the warehouse picking up the items before packaging and delivering them. This technique makes complete sense if you manage a successful business or a small warehouse.


The major benefit of the select to order technique is the inexpensive initial investment. You don’t need to use any equipment or spend time planning pick zones or timetables as long as you have products to select and people to pick them. Employees are given a list of instructions and told to go to work.

To run a pick-to-order business efficiently, you’ll need a well-organized warehouse. Employees will waste a lot of time hunting for items if your warehouse shelves aren’t correctly organised, lengthening the time it takes to distribute products to consumers.


A principle of operation is to select to order the procedure. While this is appropriate for a small firm or warehouse, it is not expandable. When a business goes up, one of the most common mistakes warehouse managers do is to hire more staff. If there is a one-time spike in demand, such as a large order or a seasonal event, simply increasing the number of people on staff makes perfect sense.

If on the other way, your company is expanding, you’ll need more effective selecting methods so that your employees don’t waste time travelling back and forth instead of completing orders.

Picking in Groups:

Rather of processing each order separately (for example, a worker wanders the warehouses for Customer A’s goods and delivers them before returning for Customer B), an employee will choose all of the toothbrush necessary for Customers A, B, and C and transport them to a specialised sorting area. They’ll then go back to get the toothpaste, and so on.


Batch selecting is ideal for warehouses with a large number of Shipments and orders including many products. Workers make fewer visits and pick more items, which saves time and improves warehouse efficiency. Plus, because there are fewer irregular choices, fewer individuals are travelling down the aisles at the same time, minimising bottlenecks and allowing staff to get where they need to go.


For certain businesses, the batch selection model isn’t a suitable fit. This method must make sense for your organization if you want to utilise it. A conventional order picking approach may be more suited if you manage a small warehouse with a limited number of Stock items and few consumers or destination.

Picking Waves :

Wave picking is similar to batch picking, with the exception that orders are allocated in waves throughout the day. When orders are chosen, it is determined by factors such as the carrier that will carry them and the type of packing required. A WMS is used to keep the waves selection process orderly.


Warehouses can plan their procedures using wave picking to account for issues like manpower and transportation schedule. Workers choose products at the most opportune periods, resulting in extremely operational excellence.


Waves picking, like batch picking, necessitates more time for selecting, packaging, and final delivery. Wave picking needs the usage of warehouse management software to function effectively.

Picking a Zone:

Pick and pass, often known as zone picking, is a more advanced variant of batch picking. Employees are allocated to particular zones and are in charge of moving containers through those regions. Each package corresponds to a certain shipment. To collect an SKU, the carton is taken to the SKU’s location, where the allocated employee selects and places the needed goods in the container. The carton bypasses a region if an arrangement does not require Shipments from that region. Warehouse managers who wish to use a zone picking technique must engage in a warehouse management system for transferring cartons in parallel to a WMS.


By confining employees in one location, zone picking decreases warehouse motion waste. Furthermore, big purchases may be delivered faster, increasing customer satisfaction and encouraging repeat business. Another benefit of zone selection is that it saves money on training. For example, some zones may necessitate the use of forklifts, while others may just necessitate hand picking. So, only personnel in certain zones will need specialist forklift training.  This also means you’ll be able to recruit more quickly and keep track of who can and can’t utilise certain pieces of equipment.


Because there is no one owner of the order with zone selection, it might be difficult to assign blame for incorrectly chosen orders. Furthermore, without a conveyor system, orders processing must be done in a separate section of the warehouses. Finally, if demand changes, certain zones will have more work than others, potentially resulting in an unequal labour distribution on the floor.

Cluster Selection:

Employees will choose goods for numerous orders at the same time utilizing multi-tote or multi-bin contraptions. Consider strolling through a supermarket with three shopping trolleys: one for you, one for your neighbour, and one for a friend. That, in a nutshell, is what a cluster picking procedure entails. You make fewer journeys while completing a higher volume of orders.


Cluster picking allows employees to complete many orders without having to go across the floor several times. They can remain on top of purchases and choose them properly with the aid of a unified order list. Each picking shift might include anything from four to twelve orders, increasing the volume of merchandise sent to clients on a given day.


To guarantee that clusters are correctly scheduled and allocated in a cluster picking process, a comprehensive warehousing management system is required. Cluster picking is only as good as the mechanism that oversees it at the end of the day. While this isn’t a negative in and of itself, it should be taken into account by businesses who lack the necessary starting cash or willing employees.

Equipment for Order Picking:

The type of equipment you have in your warehouse is primarily determined by the architecture of your facility. For example, particular tools and equipment will only fit in aisles of a specific width. When choosing warehouse equipment, keep in mind the resources necessary to teach your staff how to utilise it.

Picker for Goods:

These sorts of infrastructure, as the name implies, are designed to get the picker to the products as rapidly as possible. Faster picking times are achieved by reducing your picker’s travelling time.

Shipping containers for trolleys and roll-cages: Your picker moves a trolley or a roll cage pallet around, filling it with the needed items. Some trolleys feature shelves or are built in such a way that they can accommodate a variety of items.

Order Picker Forklift: An order picker forklift, unlike a conventional forklift, raises the service provider so they can individually transport stuff on and off the order picker.

Semi-Automated Vehicles: These vehicles are steered to selecting sites automatically, frequently by the sensor. The picker continues to pick until the truck is full, at which point the truck returns to the dispatch location.

Goods for Picker:

This kind of equipment makes use of more advanced technologies. These technology categories have a huge possibility for warehouse automation.

Warehouse Carousels: Depending on the architecture and style of your warehouse, you can have vertical or horizontal carousels. Goods are supplied to the picker via computer control for placement in client order bins.

Totes-to-Picker Systems are a type of tote-to-picker system: Your workers will coordinate the separation and presentation of specific totes to pickers for orders fulfillment using a computer. To get to the picker, the totes generally move on a conveyor. Your orders collectors will always get totes for the products they’re working on.

Systems that convert shelf modules into pickers: This method is identical to the totes-to-picker technique, except that your pickers are supplied with whole shelving units. Robotic drive units will present shelving units to the proper pickers station based on computer commands. The bot, sometimes known as a robotic butler, will either store the shelf module or present it to another picking station.


You could even need any of those picking techniques depending on the size of your storage facility, the availability of the products, the range of materials, requirement, workforce, and position of your warehouse. By computerizing your picking procedures, you will be capable of improving surveillance of your warehouse management with greater accuracy, allowing you to focus on strengthening your relationships with customers, strategizing to improve your service providers, and imitating your competitors.

Uni commerce is a platform that allows your company to do all of these things and more. Uni commerce’s completely automated and technologically sophisticated Warehouse Management System assists you in managing all of your picking requirements, selecting the optimum approach for your facilities, and then streamlining your warehouse management.